TEXTILE COURSE
| Introduction | Pretreatment of Cotton Fabric 1 2 3 | Methods for Size Analysis 1 2 3 4 5 6 |
Pretreatment of Cotton Fabric
5) Mercerization

Gives fabrics the following properties.

Stable dimension
Increase in luster
Improvement in dyeing property

Mercerization of fabrics is performed using NaOH with the concentration normally being in a range of 25 to 30°Be', at low temperatures (15 to 25°C). Tension is applied to the fabrics in the vertical direction with a tension cylinder, and in the horizontal direction with a clip tenter. The processing time by the cylinder and the tenter in total is 30 to 60 seconds. To prevent the fabrics from shrinking after going through the tenter, the NaOH concentration in the fabrics needs to be decreased sufficiently (down to 7Be' or lower) when the fabrics leave the tenter.
Also, since the piling on thick fabrics in a wet state leaves creases on the fabrics, the thick fabrics need to be dried promptly.

(Reference)
Change in a cross-section of a cotton fiber during a mercerization treatment.

sir

1-5
Swelling process in an alkaline solution
6
Removal of alkali by water substitution
7
After drying
6) Bio-treatment

While caustic soda is used for a weight-reducing treatment of polyester, a cellulase is used for a weight-reducing treatment of cotton. In case of treating cotton with a cellulase, the weight reduction of around 1 to 5% is usually achieved. The principle object of the weight-reducing treatment is to improve hand feeling, but it is also utilized for other purposes such as removing fibril.
The most important point in the weight-reducing treatment with cellulase is that a physical action applied on fabrics will greatly improve the weight-reducing ratio. This feature cannot be seen in other treatments with enzymes, such as a desizing treatment with amylase, and a boil-off treatment with protease. Accordingly, machines suitable for the weight-reducing treatment are a washer, a jet dyeing machine, etc. in the priority order. Balls may be used in the washer to further increase the physical action on the fabrics.
One thing you have to be careful in the weight-reducing treatment with cellulase is a possible decrease in fabric strength. The extent of the decrease depends on a fabric type and an employed machine, and so they need to be checked every time.

Cellulase is generally a multienzyme, and is composed of (1) endo-cellulase that randomly hydrolyzes non-crystal components of cellulose, (2) exo-cellulase that hydrolyzes a cellulose chain in cellobiose units from the nonreducing end of the cellulose chain, and (3) glucohydrase that acts on cellobiose cello-oligosaccharide to generate glucose.

Acid Cellulase
ENZYLON CM-40L
BIOHIT LL
Neutral Cellulase
BIOSTAR DJ NEW
Acid pH buffer
BRITE BAF CONC
Anti strength-decreasing agent
DESCO CT
Ball
CHEMICAL BALL
POWER BALL


ENZYME COURSE
| What is Enzyme? 1 2 3 | How to Produce Enzyme? |
| Enzymatic Products and Live Bacteria List | Enzyme Applications | Utilization of Bacillus subtilis Natto |


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